Balance Vibration Technologies, Inc.

General Information
(866) 601-8935
Fax (972) 245-9867

info@balancevibration.com

North Texas Office
4413 Lakeside Drive
The Colony, TX 75056

Main (214) 733-8771

South Texas Office
9597 Jones Road # 695
Houston, Texas 77605

Main (713) 589-9455

Oklahoma Office
7107 S. Yale Ave. #271
Tulsa, Oklahoma 74136

Main (918) 398-0496


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Royal Purple

The Bearing Expert

 

Why Use Royal Purple

The Focus

Royal Purple strives to produce lubricants that provide the highest level of performance available on the market today. Because Royal Purple's sole focus is to create state-of-the-art lubricants it develops products that significantly outperform in laboratory settings and more importantly, in the field.

The Myth

Many view lubricants as a commodity, where low price and service issues dominate purchasing decisions. Therefore, oil companies seeking large market share have a great incentive to keep manufacturing costs low and little incentive to dispel the myth and upgrade the quality of their lubricants.

Royal Purple, however, recognizes that lubricants are not commodities. Reliable equipment operation critically depends upon the quality of the lubricant used. Lubricant performance directly and significantly affects how long, how reliable, how efficient and at what cost (i.e. parts, labor, downtime, number of oil changes and energy costs) your equipment will operate. For instance, lubrication-related failures account for 54 percent of all bearing failures.

The Key

The key to Royal Purple's ability to outperform leading synthetic-based and mineral-based oils is Synerlec®, the cornerstone of Royal Purple's entire line of products. Synerlec® is Royal Purple's proprietary, lubricant additive technology that strengthens the oil film to provide extra protection and performance.

The Performance

High Film Strength

By definition, film strength is a lubricant property that acts to prevent scuffing or scoring of metal parts. Film strength is measured by the American Society for Testing Materials' (ASTM) Timken OK Load test, which measures the heaviest load that a lubricant will sustain without scoring the test block. Royal Purple's film strength is up to 400 percent stronger than other synthetics, which greatly reduces wear and extends equipment life.

Continuous Protection

Royal Purple continuously protects because Synerlec® continuously adheres to metal parts — even after shutdown. The thin film of oil that remains after shutdown preserves parts and provides instant lubrication at start-up until a full fluid oil film can be established.



Reduced Friction

The primary purpose of any lubricant is to reduce friction. Reductions in friction can substantially increase equipment performance and extend equipment life. As measured in the Falex No. 1 Friction Test, Royal Purple reduces friction up to 78.7 percent when compared against conventional lubricants.

Reduced Vibration

The severity of bearing vibrations is directly related to the condition of the bearing and the quality of lubrication. Royal Purple significantly reduces bearing vibrations, noise and temperatures. In the following example of a 200 hp roots blower, Royal Purple reduces vibrations by approximately 95 percent in only three days.

   
 

After Switching to Royal Purple Synfilm® GT

Start of Test

1.5 Hours Later

 

3 Days Later

 

 

 

Reducing vibrations extends equipment life in proportion to the reduction in vibrations as shown in this table. For example, according to Reliability magazine, reducing vibrations by 50 percent increases ball bearing life by 700 percent and other rolling element bearings by 908 percent.

 

Impact of Vibration Reduction
on Bearing Life
Assuming Dynamic Load is the
Major Force Component

% Reduction in Vibration

% Increase in Bearing Life

Ball Bearing Types

Other Rolling Element Bearing

5

17

19

10

37

42

15

63

72

20

95

110

25

137

161

30

192

228

40

363

449

Micro-polishes surface irregularities

Royal Purple micro-polishes asperities (irregularities on bearing surfaces that prevent the lubricant from fully separating components) to further reduce friction.
new bearing surface bearing surface after leading synthetic oil is used micro-polished bearing surface after Royal Purple use
A new bearing surface appears smooth until magnified 1500X   The same bearing surface roughened after using a leading synthetic oil.   The same bearing surface after being micro-polished by Royal Purple.

Notice that after using Royal Purple® the bearing surface is now significantly smoother than it originally was. Smoother surfaces reduce friction.

Superior Water Separation

Many oils emulsify with water, which shortens the life of both the oil and the equipment it lubricates. Royal Purple rapidly separates from water, allowing for easy removal of water from the bottom of the oil reservoir.

Effect of Moisture Content on Machine Life

Current Moisture Level (PPM) \ Life Extention Factor (LEF)

 

2x

3x

4x

5x

6x

7x

8x

9x

10x

50,000

12,500

6,500

4,500

3,125

2,500

2,000

1,500

1,000

782

25,000

6,250

3,250

2,250

1,563

1,250

1,000

750

500

391

10,000

2,500

1,300

900

625

500

400

300

200

156

5,000

1,250

650

450

313

250

200

150

100

78

2,500

625

325

225

156

125

100

75

50

39

1,000

250

130

90

63

50

40

30

20

16

500

125

65

45

31

25

20

15

10

8

250

63

33

23

16

13

10

8

5

4

100

25

13

9

6

5

4

3

2

2

Reducing the water content in oil from 500 ppm to 45 ppm increases the machine life by 400 percent.

Corrosion / Rust Protection

Royal Purple provides outstanding corrosion and rust protection to ferrous and nonferrous metals. It excels in the ASTM's Copper Corrosion test and Cincinnati Milacron test and continually protects as a result of its ability to constantly adhere to metal surfaces.

Longer Oil Life

Many lubricants have a short service life because they lack oxidation stability. Oxidation causes increased viscosity and oxidized oil deposits. A product's ability to resist oxidation is measured by the ASTM's Turbine Oil Stability Test (TOST) and Dry Air Oxidation test and the ASTM’s Thin Film Oxidation Uptake Test (TFOUT). Royal Purple not only surpasses leading mineral-based and synthetic-based oils in these tests but also outlasts the duration of the TFOUT test. Royal Purple's superior oxidation stability and its ability to clean deposits left by previous oils results in fewer oil changes, saving time, money and the environment.

Cleaner Oil

Royal Purple's best-selling industrial lubricants are filtered to a level 150 to 200 times cleaner than conventional lubricants. Cleaner lubricants reduce wear to extend engine and equipment life.

Conventional lubricant cleanliness
(magnified 100X)

 

Royal Purple's cleanliness
(magnified 100X)


Improving the ISO 4406:99 cleanliness level of a hydraulic oil from 20 / 17 to 13 / 11 will increase the hydraulic system life by 6 (600 percent). Royal Purple is typically filtered to a cleanliness level of 14 / 13 / 11.

Effect of Fluid Cleanliness on Hydraulic System Life

Current Machine Cleanliness (ISO 4406) \ Life Extention Factor (LEF)

 

2x

3x

4x

5x

6x

7x

8x

9x

10x

23 / 20

20 / 17

19 / 16

18 / 15

17 / 14

17 / 13

16 / 13

16 / 12

15 / 12

15 / 11

22 / 19

19 / 16

18 / 15

17 / 14

16 / 13

16 / 12

15 / 12

14 / 11

14 / 10

14 / 10

21 / 18

18 / 15

17 / 14

16 / 13

15 / 12

15 / 11

14 / 11

14 / 10

14 / 10

13 / 10

20 / 17

17 / 14

16 / 13

15 / 12

14 / 11

13 / 11

13 / 10

13 / 9

12 / 9

12 / 8

Royal Purple's lubricants are packaged in new, clean poly drums, pails and bottles to ensure that product cleanliness is maintained from blend to delivery. Couple this with Royal Purple's state-of-the-art precision blends, and you'll always receive the same, dependable product each and every time.

The Result

Switching to Royal Purple will produce meaningful immediate and long-term results. Royal Purple delivers significantly improved equipment reliability and uptime, plus reductions in energy and maintenance costs. While actual savings will vary from plant to plant, many companies have documented millions of dollars in savings per year after converting to Royal Purple's lubricants.

Energy and maintenance savings typically cover the cost of the oil within a few months, turning what was once an expense into a profit. In refrigeration compressors alone, Royal Purple produced an average energy savings of 10.11 percent. [Read the Machinery Lubrication article documenting the independent tests.] Even the smallest reductions in energy savings can drastically leverage savings. The following chart, taken from the Machinery Lubrication article, illustrates this point.

No.

Company -
Location

Comp.
Type

HP

Prev. Oil

Elec. Cost
kwhr ($)

1000 hr
Oper. Cost
($)

Savings
Percent

Savings
per
1000 hrs.
($)

1

Cold Storage Plant -
Georgia

screw

75 

mineral

0.0500 

3,108.38 

9.20 

285.97 

2

Food Plant -
Arkansas

screw

300 

synthetic

0.0400 

9.946.80 

7.90 

785.80 

3

Food Plant -
Arkansas

recip.*

300 

synthetic

0.0400 

9,946.80 

9.19 

914.11 

4

Food Plant -
Iowa

screw

400 

mineral

0.0550 

18.235.80 

11.48 

2,093.47 

5

Food Plant -
Kansas

recip.

200 

mineral

0.0500 

8,289.00 

11.53 

955.72 

For more information on Royal Purple's industrial products or for assistance in determining the correct product for your application, contact us online.