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Royal Purple strives to produce lubricants that provide the highest level
of performance available on the market today. Because Royal Purple's sole
focus is to create state-of-the-art lubricants it develops products that
significantly outperform in laboratory settings and more importantly,
in the field.
Many
view lubricants as a commodity, where low price and service issues dominate
purchasing decisions. Therefore, oil companies seeking large market share
have a great incentive to keep manufacturing costs low and little incentive
to dispel the myth and upgrade the quality of their lubricants.
Royal Purple, however, recognizes that lubricants are not commodities.
Reliable equipment operation critically depends upon the quality of the
lubricant used. Lubricant performance directly and significantly affects
how long, how reliable, how efficient and at what cost (i.e. parts, labor,
downtime, number of oil changes and energy costs) your equipment will
operate. For instance, lubrication-related failures account for 54 percent
of all bearing failures.
The key to Royal Purple's ability to outperform leading synthetic-based
and mineral-based oils is Synerlec®, the cornerstone of Royal Purple's
entire line of products. Synerlec® is Royal Purple's proprietary,
lubricant additive technology that strengthens the oil film to provide
extra protection and performance.
High
Film Strength

By definition, film strength is a lubricant property that acts to prevent
scuffing or scoring of metal parts. Film strength is measured by the American
Society for Testing Materials' (ASTM) Timken OK Load test, which measures
the heaviest load that a lubricant will sustain without scoring the test
block. Royal Purple's film strength is up to 400 percent stronger than
other synthetics, which greatly reduces wear and extends equipment life.
Continuous
Protection
Royal Purple continuously protects because Synerlec® continuously
adheres to metal parts — even after shutdown. The thin film of oil
that remains after shutdown preserves parts and provides instant lubrication
at start-up until a full fluid oil film can be established.
Reduced
Friction
The primary purpose of any lubricant is to reduce friction. Reductions
in friction can substantially increase equipment performance and
extend equipment life. As measured in the Falex No. 1 Friction Test,
Royal Purple reduces friction up to 78.7 percent when compared against
conventional lubricants.
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Reduced
Vibration
The severity of bearing vibrations is directly related to the condition
of the bearing and the quality of lubrication. Royal Purple significantly
reduces bearing vibrations, noise and temperatures. In the following example
of a 200 hp roots blower, Royal Purple reduces vibrations by approximately
95 percent in only three days.
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Reducing vibrations extends equipment life in proportion to the
reduction in vibrations as shown in this table. For example, according
to Reliability magazine, reducing vibrations by 50 percent increases
ball bearing life by 700 percent and other rolling element bearings
by 908 percent.
|
|
Impact
of Vibration Reduction
on Bearing Life
Assuming Dynamic Load is the
Major Force Component |
% Reduction in Vibration |
% Increase in Bearing
Life |
Ball Bearing Types |
Other Rolling Element Bearing |
5 |
17 |
19 |
10 |
37 |
42 |
15 |
63 |
72 |
20 |
95 |
110 |
25 |
137 |
161 |
30 |
192 |
228 |
40 |
363 |
449 |
|
Micro-polishes
surface irregularities
Royal Purple micro-polishes asperities (irregularities on bearing surfaces
that prevent the lubricant from fully separating components) to further
reduce friction.
 |
 |
 |
 |
 |
| A new bearing surface appears
smooth until magnified 1500X |
|
The same bearing surface
roughened after using a leading synthetic oil. |
|
The same bearing surface after being
micro-polished by Royal Purple. |
Notice that after using Royal Purple® the bearing surface is now
significantly smoother than it originally was. Smoother surfaces reduce
friction.
Superior
Water Separation
Many oils emulsify with water, which shortens the life of both the oil
and the equipment it lubricates. Royal Purple rapidly separates from water,
allowing for easy removal of water from the bottom of the oil reservoir.
|
Effect of Moisture Content on Machine Life |
| Current
Moisture Level (PPM) \ Life
Extention Factor (LEF)
|
| |
2x |
3x |
4x |
5x |
6x |
7x |
8x |
9x |
10x |
|
50,000 |
12,500 |
6,500 |
4,500 |
3,125 |
2,500 |
2,000 |
1,500 |
1,000 |
782 |
|
25,000 |
6,250 |
3,250 |
2,250 |
1,563 |
1,250 |
1,000 |
750 |
500 |
391 |
|
10,000 |
2,500 |
1,300 |
900 |
625 |
500 |
400 |
300 |
200 |
156 |
|
5,000 |
1,250 |
650 |
450 |
313 |
250 |
200 |
150 |
100 |
78 |
|
2,500 |
625 |
325 |
225 |
156 |
125 |
100 |
75 |
50 |
39 |
|
1,000 |
250 |
130 |
90 |
63 |
50 |
40 |
30 |
20 |
16 |
|
500 |
125 |
65 |
45 |
31 |
25 |
20 |
15 |
10 |
8 |
|
250 |
63 |
33 |
23 |
16 |
13 |
10 |
8 |
5 |
4 |
|
100 |
25 |
13 |
9 |
6 |
5 |
4 |
3 |
2 |
2 |
Reducing the water content in oil from
500 ppm to 45 ppm increases the machine life by 400 percent.
Corrosion
/ Rust Protection
Royal Purple provides outstanding corrosion and rust protection to ferrous
and nonferrous metals. It excels in the ASTM's Copper Corrosion test and
Cincinnati Milacron test and continually protects as a result of its ability
to constantly adhere to metal surfaces.
Longer
Oil Life
Many lubricants have a short service life because they lack oxidation
stability. Oxidation causes increased viscosity and oxidized oil deposits.
A product's ability to resist oxidation is measured by the ASTM's Turbine
Oil Stability Test (TOST) and Dry Air Oxidation test and the ASTM’s
Thin Film Oxidation Uptake Test (TFOUT). Royal Purple not only surpasses
leading mineral-based and synthetic-based oils in these tests but also
outlasts the duration of the TFOUT test. Royal Purple's superior oxidation
stability and its ability to clean deposits left by previous oils results
in fewer oil changes, saving time, money and the environment.
Cleaner
Oil
Royal Purple's best-selling industrial lubricants are filtered to a
level 150 to 200 times cleaner than conventional lubricants. Cleaner lubricants
reduce wear to extend engine and equipment life.
 |
 |
 |
|
Conventional lubricant cleanliness
(magnified 100X) |
|
Royal Purple's cleanliness
(magnified 100X) |
Improving the ISO 4406:99 cleanliness level of a hydraulic oil from 20
/ 17 to 13 / 11 will increase the hydraulic system life by 6 (600 percent).
Royal Purple is typically filtered to a cleanliness level of 14 / 13 /
11.
| Effect of Fluid Cleanliness on Hydraulic
System Life |
| Current
Machine Cleanliness (ISO 4406) \ Life
Extention Factor (LEF)
|
| |
2x |
3x |
4x |
5x |
6x |
7x |
8x |
9x |
10x |
23 / 20 |
20 / 17 |
19 / 16 |
18 / 15 |
17 / 14 |
17 / 13 |
16 / 13 |
16 / 12 |
15 / 12 |
15 / 11 |
22 / 19 |
19 / 16 |
18 / 15 |
17 / 14 |
16 / 13 |
16 / 12 |
15 / 12 |
14 / 11 |
14 / 10 |
14 / 10 |
21 / 18 |
18 / 15 |
17 / 14 |
16 / 13 |
15 / 12 |
15 / 11 |
14 / 11 |
14 / 10 |
14 / 10 |
13 / 10 |
20 / 17 |
17 / 14 |
16 / 13 |
15 / 12 |
14 / 11 |
13 / 11 |
13 / 10 |
13 / 9 |
12 / 9 |
12 / 8 |
Royal Purple's lubricants are packaged in new, clean poly drums, pails
and bottles to ensure that product cleanliness is maintained from blend
to delivery. Couple this with Royal Purple's state-of-the-art precision
blends, and you'll always receive the same, dependable product each and
every time.
The Result
Switching to Royal Purple will produce meaningful immediate and long-term
results. Royal Purple delivers significantly improved equipment reliability
and uptime, plus reductions in energy and maintenance costs. While actual
savings will vary from plant to plant, many companies have documented
millions of dollars in savings per year after converting to Royal Purple's
lubricants.
Energy and maintenance savings typically cover the cost of the oil within
a few months, turning what was once an expense into a profit. In refrigeration
compressors alone, Royal Purple produced an average energy savings of
10.11 percent. [Read the Machinery Lubrication
article documenting the independent tests.] Even the smallest reductions
in energy savings can drastically leverage savings. The following chart,
taken from the Machinery Lubrication article,
illustrates this point.
| No. |
Company -
Location |
Comp.
Type |
HP |
Prev. Oil |
Elec. Cost
kwhr ($) |
1000 hr
Oper. Cost
($) |
Savings
Percent |
Savings
per
1000 hrs.
($)
|
1 |
Cold Storage Plant -
Georgia |
screw |
75 |
mineral |
0.0500 |
3,108.38 |
9.20 |
285.97 |
2 |
Food Plant -
Arkansas |
screw |
300 |
synthetic |
0.0400 |
9.946.80 |
7.90 |
785.80 |
3 |
Food Plant -
Arkansas |
recip.* |
300 |
synthetic |
0.0400 |
9,946.80 |
9.19 |
914.11 |
4 |
Food Plant -
Iowa |
screw |
400 |
mineral |
0.0550 |
18.235.80 |
11.48 |
2,093.47 |
5 |
Food Plant -
Kansas |
recip. |
200 |
mineral |
0.0500 |
8,289.00 |
11.53 |
955.72 |
For more information on Royal Purple's industrial products or for assistance
in determining the correct product for your application, contact us online. |